Cdi-torque MULTITEST Government User Manual

USER MANUALMANUAL P/N 2000-760-02MULTITESTElectronic Torque/Force/Angle Calibration SystemTFC2000-0-03NSN 6635-01-327-4461

Using This ManualSafety MessagesSafety messages are provided to help prevent personal injuryand equipment damage. All safety messages are introduced

ISafety InformationIMPORTANT SAFETY INSTRUCTIONSThis manual contains important safety and operatinginstructions for CDI MULTITEST Torque calibration

IISafety InformationWARNINGRisk of electric shock and fire.• For indoor use only. Do not expose charger torain or snow. Do not use in damp locations

IIISafety InformationWARNING• Make sure all components, including, adaptors,extensions, drivers and sockets are rated tomatch or exceed the torque or

IVSafety Information

1-1IntroductionThe MULTITEST Indicator is a laboratory grade instrument thatprovides TORQUE, FORCE and ANGLE of rotationmeasurements and set-able aler

1-2Introductio nSet-up and calibration programming is entered on front panelmembrane keys. HIGH and LOW torque limits are adjustable togive an audibl

2-1Description andSpecificationsThe MULTITEST Torque Calibration System is comprised of anIndicator, Mechanical Loader, Roll Cabinet, Transducers and

2-2Functional Description and SpecificationsB — Transducer (Accessory)The loader accepts all MULTITEST series single transducersdirectly. Use a 2000-

2-3Functional Description and SpecificationsMULTITEST IndicatorThis section describes the major hardware components of theMULTITEST Indicator, includi

19220 San Jose Avenue • City of Industry, California 91748-1497 (626) 965-0668 / (800) 525-6319 • Office Fax (626) 810-2759 • Sales Fax (626) 965-241

2-4Functional Description and SpecificationsF — Maximum Range DisplayFigure 2-4: Maximum Range DisplayTwo line by 16 character 5x8 dot-matrix LCD disp

2-5Functional Description and SpecificationsG — Front Panel Membrane Function KeysToggles between TORQUE and FORCE measurement modes.Selects TRACK, P

2-6Functional Description and SpecificationsOpens and terminates calibration mode.Edits DATE/TIME programming function.Sets up high torque/force limit

2-7Functional Description and SpecificationsRear Panel (Input/Output)The MULTITEST Indicator rear panel is shown in Figure 2-5.Figure 2-5: 2000-610-0

2-8Functional Description and SpecificationsD — PRINTER PORT (DB-9P)PIN FUNCTION2 Receive3 Transmit5 GroundE — OPTIONAL (DB-9P)PIN FUNCTION2 Receive3

2-9Functional Description and SpecificationsMULTITEST Torque/Force TransducersMULTITEST torque/force transducers provide industry standardinternal squ

2-10Functional Description and SpecificationsDisplay Resolution for Transducers in Force ModeDisplay Resolution for Transducers in Torque ModeMULTITES

2-11Functional Description and SpecificationsSpecificationsMULTITEST Torque Calibration SystemSystem Accuracy±0.25% of reading @ 25°C(Indicator and tr

2-12Functional Description and SpecificationsData Storage/Recall w/Date Time Stamp3,000 measurementsStatistical AnalysisMax, Min, Range, Mean, Sigma N

2-13Functional Description and SpecificatonsTorque/Force TransducersAccuracy±0.2% of reading @ 25°C, within specified range, when used asprescribed wi

Suggested Transducer Calibration Check Points, Bars, Hangers and Weightsfor 2500-400-02 (Multiple Transducer Assembly, 0.25% Accuracy) Bar Hanger Cal

2-14Functional Description and Specifications

3-1Setup andProgrammingMULTITEST Torque Calibration System SetupFigure 3-1: MULTITEST Torque Tester/Calibrator/Loader SetupA – Internal printerB – In

3-2Setup and ProgrammingSetting up the MULTITEST Torque Calibration System1. Position the roll cabinet on a level floor and lock thewheels.2. Mount th

BAC DEFG3-3Setup and ProgrammingMULTITEST Indicator ControlsRefer to the illustration below when performing the power-upand programming procedures.Fig

3-4Setup and ProgrammingPowering the EquipmentTo power the equipment, press the power button on the front ofthe MULTITEST Indicator.• At POWER ON, the

3-5Setup and ProgrammingProgramming SetupSetting up Date and Time1. Press DATE/TIME. The LCD display readsDate dd/month/yy - upper lineTime hh:mm:ss

3-6Setup and ProgrammingSetting Up High and Low Limits AlertTorque/Force ModeUse SET HIGH and SET LOW to protect the tool under test orserve as a fast

3-7Setup and ProgrammingSetting High Torque/Force Limit1. Press SET HIGH.— The LED display reads:last SET HIGH value , with one digit flashing— The LC

3-8Setup and ProgrammingAUTO CLEAR can be programmed with a 1 to 9 second delay.Use this feature to visually note the reading before the displayclears

3-9Setup and ProgrammingDATA LIST MemoryWhen changing sensors, or when creating a new statistical datalist, the data list memory must be cleared. Th

Table of ContentsMULTITEST Indicator Manual ...

3-10Setup and Programming4. Press ENTER to clear the last memory location. Thenumber of total memory locations decrements by one.Pushing ENTER repeat

3-11Setup and ProgrammingClear All Memory LocationsUse the procedure in this section to clear all memory locations.1. Press RECALL DATA.— LCD displays

3-12Setup and Programming3. Press ENTER.— The LED display reads:PRINTER or PC— The LCD display reads:Download: - upper linePort - lower line4. Press u

3-13Setup and Programming8. Press right DIGIT.— LED display indicates:YES or NO— LCD display reads:Download: - upper lineSend Init yes/no - lower line

3-14Setup and ProgrammingB. Rotate the encoder shaft exactly one complete turn(360 degrees). The upper right LCD display readsthe total number of cou

Setup and Programming3-15Setting Up Torque-Angle Measurement ModesIn using the torque-angle or "turn-of-the-nut" algorithm, afastener is run

3-16Setup and Programming3. Using up and down VALUE and left and right DIGIT,enter the clamping torque from the fastener torque-anglespecification ont

Setup and Programming3-175. Press SET HIGH.— The LED display shows the previously programmeddegrees of rotation preset value.— The LCD display reads:

3-18Setup and Programming

4-1Using the MultitestTorque Calibration SystemThe 2000-610-02 Indicator is designed to work specifically withthe MULTITEST series of smart transducer

Table of ContentsSafety Information ...

4-2Using the MULTITEST Toque Calbration SystemDial and Bending Beam Torque Wrenches and ScrewdriversBe sure the MULTITEST transducer is capable of han

4-3Using the MULTITEST Toque Calbration SystemExample:When tool accuracy is 4% and MULTITEST Indicator /Transducer System accuracy is 0.25%, readings

4-4Using the MULTITEST Toque Calbration System5. Remove the tool from the transducer-loader and waitapproximately 30 seconds then press ZERO TARE. 6.

4-5Using the MULTITEST Torque Calbration SystemTesting Power ToolsThe dynamic torque characteristic of a power tool and the statictorque applied when

4-6Using the MULTITEST Toque Calbration System3. Press MODE to select TRACK mode. The green TRACKlamp lights.4. Adjust the power tool to the desired

4-7Using the MULTITEST Toque Calbration System13. While holding the power tool drive perfectly in-line withthe transducer drive, reinstall the tool on

4-8Using the MULTITEST Toque Calbration SystemUse the following procedure to make force measurements.1. To program the MULTITEST Indicator, refer to

4-9Using the MULTITEST Toque Calbration SystemDisplaying Statistical Analysis on LCD1. Press STAT.— The LED display reads:** STAT**— The LCD displays

4-10Using the MULTITEST Toque Calbration SystemPrinting Statistical Analysis1. Press STAT.— The LED display reads:**STAT**— The LCD display reads:HIT

4-11Using the MULTITEST Toque Calbration SystemDisplaying or Downloading Data ListTorque measurements stored in the data list also include a dateand t

iiTable of ContentsDownloading Data List to Printer ... 4-11Downloadin

4-12Using the MULTITEST Toque Calbration System5. Press ENTER to download the raw data list. The LEDdisplay reads:SENDING6. Press ENTER again to retu

4-13Using the MULTITEST Toque Calbration SystemHow to Use Analog Output (Rear Panel BNCConnector)Analog Output on the MULTITEST Indicator provides a r

4-14Using the MULTITEST Toque Calbration SystemMeasuring Torque and AngleAlthough measuring torque and angle is not a torque testingfeature, transduce

4-15Using the MULTITEST Toque Calbration SystemAngle OnlyThe MULTITEST accepts input from common bi-directionalincremental rotary encoders. The Indic

4-16Using the MULTITEST Toque Calbration SystemTorque-Angle AlgorithmIn addition to MULTITEST series torque transducers, theMULTITEST Indicator accept

5-1CalibrationThe MULTITEST Torque Calibration system is factory calibratedusing precision torque test arms, certified weights and laboratorygrade equ

5-2Calib rationMounting DetailsSingle Transducer Mounting Detail for CalibrationSingle transducer calibration requires the use of a reactionstand and

5-3CalibrationTorque Over 250 ft lbFor torque calibration above 250 ft lb, the calibration block ismoved to the left for CCW loading and to the right

5-4Calib ration2. Remove separated adaptor from calibration block.3. Attach transducer to the calibration block so that redmark on transducer lines up

5-5CalibrationQuick CheckAlways be alert to the potential for personal injurythat may be caused by excessive torqueapplications, careless handling of

Table of IllustrationsFunctional Description and Specifications ... 2-1Figure

5-6Calib rationSuggested Transducer Calibration Check Points, Bars, Hangers and Weights(Sheet 1 of 2)Part Bar Hanger Calibration Check Weights to Add

5-7CalibrationSuggested Transducer Calibration Check Points, Bars, Hangers and Weights(Sheet 2 of 2)Part Bar Hanger Calibration Check Weights to Add T

5-8Calib rationTorque/Force CalibrationsMULTITEST Torque/Force Transducer Calibration Improper calibration can result in torquemeasurement errors. Fo

5-9Calibration5. Enter the following code into the display using theDIGIT right and left keys and the up and down VALUEkeys:CODE52226. Press ENTER.— T

5-10Calib ration14. Apply and release full scale torque to the transducerthree times in the CW direction, then remove the weightsand hanger. Leave th

5-11Calib rationMULTITEST Indicator Torque/Force Calibration Improper calibration can result in torquemeasurement errors. Follow these proceduresprec

5-12Calib ration7. Program the measured voltage (example provided in step5 on the previous page) into the MULTITEST Indicatorusing the up and down VAL

5-13CalibrationGravitational EffectsCorrection Factors on Test WeightsWeights used in torque calibration are affected by theiracceleration due to:• Al

5-14Calib rationFree Air Correction for AltitudeCorrection Factor for Check Point Readings1. Determine latitude and altitude. Obtain information from

6-12000-600-02Manual LoaderThe 2000-600-02 Manual Loader is designed as an integralcomponent of the CDI MULTITEST Torque Calibration Systemproviding a

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6-22000-600-02 Motorized LoaderTorque/force transducers, purchased separately, are available inranges from 15-200 in oz, to 200-2000 ft lb. The MULTI

6-32000-600-02 Manual LoaderTorque Tester/CalibratorThe 2000-600-02 Manual Loader mounts on a CDI roll cabinet,part number 2000-100-02. An indicator

6-42000-600-02 Manual LoaderUse the 2000-600-02 Manual Loader to test torque wrenches.Refer to Figure 6-2 for an exploded view of the Loader andcompo

6-52000-600-02 Manual LoaderD — Linear BearingsMay be slipped over the reaction pins to reduce friction whentesting very small or high resolution elec

6-62000-600-02 Manual LoaderLoader Rear Panel ControlsThe 2 0 00-6 0 0 -02 M a nual Loader r ear p a nel i s sho w n in Figure6-3. Figure 6-3

6-72000-600-02 Manual LoaderBall Handle AdaptorWrenches featuring a ball handle are fixtured using the ballhandle reaction adaptor shown in Figure 6-

6-82000-600-02 Manual Loader4-in-1 Transducer (Accessory)The 4-in-1 transducer is mounted to the loader using thestandoff fixture and bracket asse

6-92000-600-02 Manual LoaderExtension Arm (Accessory)The 2000-600-02 Manual Loader accepts torque wrenches up to80" in length. The extension arm

6-102000-600-02 Manual LoaderTypes of Loader TestingTorque Driver TestingAn accessory torque screwdriver testing kit, 2000-750-02, isavailable for use

6-112000-600-02 Manual LoaderForce TestingThe 2000-600-02 Manual Loader and MULTITEST seriestransducers can be configured to deliver compression andte

vUsing this ManualThis manual contains instructions for use and setup of theMULTITEST Torque Calibration System. A table of contents and atable of

6-122000-600-02 Manual Loader

A-1AppendixAccessoriesThis appendix contains information on replacement parts andaccessories that are available from Consolidated Devices,Inc.,1-800-5

A-2AccessoriesMULTITEST Torque Calibration SystemComponents and Inventory ControlComponent Description Drawer-Cutout2000-100-02 Roll cabinet2000-100-2

A-3AccessoriesOptional Transducers and AccessoriesComponent Description Drawer-Cutout2000-5-021/4" ext. drive15-200 in oz transducer 9-B1/4"

A-4AccessoriesComponent Description Drawer-Cutout2000-550-02 Extension arm kit, for up to 80" wrenches2000-550-108 Arm2000-550-115 Reaction pin

A-5AccessoriesCalibration AccessoriesCalibration of the 2000-610-02 Indicator and MULTITEST seriestransducers is recommended at least every 1 year.Com

A-6AccessoriesComponent Description Drawer-CutoutWeights2500-310-1 0.3 oz Hook (1) 62500-310-2 0.5 oz Hook (1) 62000-310-2 2 oz Bob (1) 62000-310-3 4